Custom Metal Fabrication on the Sunshine Coast

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A Man is Welding a Piece of Metal With a Welding Machine — Jensen Welding & Fabrication in Chevallum, QLD

Sunshine Coast Custom Metal Fabrication

When you can’t find it off the shelf, custom metal fabrication is the answer. Jensen Welding & Fabrication provides expert custom metal fabrication across the Sunshine Coast—from Buderim to Nambour, Caloundra and everywhere in between.


Whether it’s a one-off bracket, marine frame, structural beam or something a bit outside the box, it’s built to your measurements and made to last. We work with aluminium, steel and stainless to create pieces that fit right the first time—no grinding, forcing or fiddling needed.


Every job is handled by a qualified boilermaker who understands how metal behaves and what makes a solid, long-term fix. You won’t be handed off to a middleman or get vague updates—just direct contact, clear communication and expert results.


To get started on your custom fabrication project, give us a call on 0401 583 651.

Custom Metal Fabrication without The Guesswork

A good custom job makes everything easier. It lines up right, fits into place and holds strong under pressure. That’s the kind of work people rely on when stock parts won’t cut it. Custom metal fabrication is all about precision and problem-solving—from designing something totally new to adapting an old setup.


Think trailer mods, marine fixtures, handrails with odd angles or anything you just can't find in stores. This service is great for tradies, builders, boat owners and anyone who wants a better result than what’s sitting on a shelf.


Because we handle aluminium, stainless and steel, there’s no limitation on what we can build. And because fabrication’s done in-house, adjustments are quick and changes are easy. It’s flexible, fast and made for real-world use—not just for show.

A Man is Grinding a Piece of Metal With a Grinder in a Factory — Jensen Welding & Fabrication in Chevallum, QLD

Frequently Asked Questions

  • What’s the difference between custom and standard fabrication?

    Standard fabrication follows a fixed design or template—custom fabrication is made to suit your exact needs.


    That could mean modifying a bracket to fit tight spacing, matching an existing finish or designing something brand new from scratch.


    Custom fabrication offers flexibility, better fit and a stronger result, especially when working with tricky designs or space limitations.

  • What can custom metal fabrication be used for?

    Custom metal fabrication is used to build one-off parts, structures or supports that can’t be bought ready-made. It’s ideal for unique spaces, unusual dimensions or special applications.


    Common uses include structural brackets, gates, balustrades, marine accessories, ute tray modifications, industrial components and decorative metalwork.


    If you can’t find it or need a stronger, longer-lasting version, custom fabrication is the go-to.

  • Is custom fabrication good for marine work?

    Yes—custom fabrication is essential for many marine projects. Boats and marine gear often require specific sizes, corrosion-resistant materials and reinforced parts to handle rough conditions.


    From fuel tanks and bait tanks to bow rails and T-tops, aluminium and stainless are both excellent choices.


    A qualified fabricator can create components that perform well in saltwater environments and match the setup of your vessel.

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